EV / HEV THERMAL MANAGEMENT

Battery Cooling Plates and Inverter (IGBT) Cooling innovations that maximize battery life, electronics, and vehicle range.
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TURBO OIL DRAIN
TUBES

Diesel Thermal Management and Fluid Conveyance Solutions.
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LEGENDARY PROJECTS

Senior Flexonics’ Engineered Products group has a successful history of innovating new products for unique & difficult applications for over 100 years and counting. Read about our contribution to the Space Race.

POWER GENERATION

Vacuum Capacitors and Interrupters

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MEDICAL DEVICES

Flexible metal tubing, cooling coils, heat exchangers, and custom assemblies/tools for Medical Devices.

OIL & GAS PRODUCTS

Gas_Lift_Bellow_Manufactured_by-Senior_Flexonics-
Trusted by industry leaders to perform in remote locations around the world. Learn more about our
Gas Lift Bellows.

EGR COOLERS

EGR_Cooler_manufactured_by_-Senior_Flexonics
Meeting all Diesel Market challenges while still competing globally. Learn more about our  EGR Coolers.

CUSTOM THERMAL MANAGEMENT AND FLUID CONVEYANCE SOLUTIONS

HEAT EXCHANGERS, METAL BELLOWS AND FLEXIBLE TUBING

For over 100 years, Senior Flexonics has developed innovative metal bellows sub-assemblies, tubing and thermal management solutions to meet and/or exceed our customers’ needs and requirements. By applying these competencies to our customer’s challenges, Senior Flexonics has evolved into a multi-industry corporation spanning the globe. We invite you to learn more about our company, products, competencies and the unique markets we serve.

Senior Flexonics offers unparalleled product design, development, testing and manufacturing capabilities.  Bartlett is the primary North American design and development center for thermal management, fluid conveyance, heat exchangers and flexible connectors. Housed in a dedicated sales, research, development and prototyping site Senior Flexonics’ program of continuous improvement and innovation has enabled the delivery of cost effective, high performance products for the rapidly developing marketplace.

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COMBUSTION (I.C.E.), HYBRID AND ELECTRIC DRIVE TRAINS

WE DESIGN, DEVELOP AND MANUFACTURE THERMAL MANAGEMENT SOLUTIONS FOR ALL LAND VEHICLES

Senior Flexonics offers fully engineered solutions, from design concept through to high volume manufacture. We work with many of the world’s leading OEMs to supply a range of world class products from our global network of companies. Our products are designed using the latest predictive techniques such as FEA and CFD, and validated through extreme testing in our test and development department to ensure excellent performance and durable, lifelong functionality.

SOLUTIONS FOR ALL VEHICLES

Whether it’s a combustion, hybrid or an electric drive-train platform, our extensive range of products can be customized to your exact specifications.

  • Battery cooling and thermal management solutions for electric and hybrid vehicles to maintain critical temperature thresholds and protect electronics.
  • Exhaust Gas Circulation (E.G.R.) and waste heat recovery for all types of combustion engines (Diesel, Natural Gas and Gasoline).
  • Flexible metal bellow solutions to manage temperature and movement in all types of vehicles ranging from personal transport to on and off highway heavy duty vehicles.
  • Complete diesel and gas fuel delivery systems including common rail and tubing and liquid conveyance for all types of cooling requirements.
  • Turbo Oil Drain Tubes.

SENIOR FLEXONICS ARE A SENIOR PLC GROUP BUSINESS.

SENIOR PLC IS AN INTERNATIONAL, MARKET-LEADING, ENGINEERING SOLUTIONS PROVIDER WITH 32 OPERATIONS IN 14 COUNTRIES.

COMPLEX BELLOWS SUB-ASSEMBLIES

DEFENSE / MILITARY, FOOD & BEVERAGE, FUEL CELLS, HVAC / R, INDUSTRIAL, MEDICAL, OIL & GAS, UTILITIES

Adult Oxygenators to make perfusion better for patient procedures. Neonates, infants, small children oxygenation during cardiopulmonary bypass surgery. Oxygenation system Human blood heat exchanger Extracorporeal heat exchanger Blood heat exchanger Thermal design of exchanger for cooling and heating blood Total blood profusion Coronary perfusion Rapid infusion Stainless Steel Heat Exchanger

Our metal bellows, thin walled expansion joints and tubing products can be customized to your exact market specifications. For over 100 years, we have partnered with our customers to reach resources deep in the Earth and explore the farthest reaches of space. We deliver precision assemblies for life saving medical systems, durable parts to enable our military to fulfill their mission and reliable products to mitigate infrastructure down-time.

  • Defense / Military – Nuclear valve secondary containment. Gate, Globe and Pressure relief valve applications.  Military vehicle bellows.
  • Food & Beverage – Process heat exchangers, expansion joints and sub-assemblies.
  • Fuel Cell – Stainless Steel sub-assemblies and heat exchangers.
  • HVAC / R – Sub-assemblies, heat exchangers, flexible tubing, gas feedlines, and compressor connections.
  • Industrial – Compressor and pump flexible connections, Expansion Joints, Aneroid assemblies.
  • Medical – Blood heat exchangers, adult/infant oxygenator bellows, coronary perfusion and whole body perfusion heat exchangers, Cryosurgical ablation probes.
  • Oil & Gas – ESP Compensators and Artificial Gas Lift valve bellows.
  • Utilities – Vacuum Interrupters, Vacuum Breakers for fault detection.

Do you have a project? Please contact Senior Flexonics to see if we can help.


Senior Flexonics designs, engineers, tests and manufactures innovative products including: exhaust products, EGR coolers, high pressure diesel fuel tubes, common rail injection systems, water tubes, turbo oil drain lines, metal bellows, piston cooling jets and battery thermal management components. Our competencies allow Senior Flexonics to bring to market complex assemblies that require forming, welding, brazing, soldering and assembly of metallic components for markets ranging from Automotive, Heavy-Duty Diesel, Medical/Healthcare, Oil/Gas Exploration, Instrumentation/Controls, Land-Based Turbine and Micro turbine, Fuel Cell and Vacuum/Semiconductor.

Only from a company completely dedicated to innovation.